¶Space Based Manufacturing is spinning up. Made in Space was recently acquired by RedWire, and says the deal “will free it from some of the financial constraints that come with being a small company.” Meanwhile, Space Forge raised $600K in seed funds last month to pursue cubesat-based manufacturing, with plans to deorbit cubes similar to the Qarman mission currently in progress. Orbit as a manufacturing platform provides three fundamental capabilities which can’t be replicated on planetary surfaces. First, orbit offers access to a persistent microgravity environment which in turn offers: perfect vibration isolation as demonstrated by LISA Pathfinder, convection- and sedimentation-free production of high entropy metal and glass alloys which would phase separate during production in gravity, printed soft biological tissues which would collapse in gravity, and much more. Second, leaving Earth’s atmosphere enables 24/7 full-spectrum radiation from the sun and into deep space. Deep space is an extremely cold radiation sink, and the sun provides cheap photovoltaic power (though not cheap enough to bother beaming to Earth), extreme heat, and extreme UV radiation, which Astrileux believes may one day be captured and used to perform semiconductor lithography. Lastly, orbit provides near-instantaneous access to high vacuum, which can otherwise be reached only via hours of pumping. Arrangements such as the Wake Shield Facility can produce the highest vacuum in the known universe, which is useful for growing ultra-pure thin film semiconductors and other exotic materials. Some materials, such as ZBLAN optical fibers, can only be manufactured in orbital conditions, and they’re useful enough to be profitable at current launch costs. ZBLAN will likely be the first profitable application, with Earth-produced prices ranging from $150 to $3,000 per meter (or $500K - $21M per kg). Multiple companies are racing to commercialize orbital production. ZBLAN is a high entropy alloy of five fluoride glasses which has high optical clarity across a wide bandwidth, enabling repeater-less transatlantic cables and new high performance sensors if it could be produced in bulk. With SpaceX projecting (potentially crazy) prices per kg that are below $100 on Starship (compare to $2,500/kg on Falcon 9 today), and small-sat launch providers like Rocket Lab offering cheaper, more frequent launches to projects like Space Forge, the set of profitable space-based manufacturing applications will likely grow rapidly over the next several years. — contributed by Nick Parker |